Steel Industry CCUS Intelligence

CBAM-ready, low-carbon steel data—heat by heat, coil by coil.

Eliminate €65 / t CBAM penalty riskand capture €60–€110 / t green-steel premiumswith auditable carbon evidence your buyers and lenders trust.

Real-time furnace-to-coil carbon ledger compliant with EU CBAM, ISO 14404, 45Q & India’s 750 Mt CCUS Mission.

Get your last 10 heats CBAM-ready—free in 72 h

Carbon footprint by process step (kg CO₂e/t)

Iron Ore
0.1
BF
1.4
BOF
0.55
LF
0.08
Slab
0.05
HRC
0.03
OEM
0.02

Core Capabilities

Tap-to-tap carbon calculation synced with your BOF/EAF heat schedule

One-click CBAM XML + ISO 14404 files auto-named by heat-ID

Real-time €/t penalty exposure dashboard for every shipment

Green-steel premium tracker by coil and customer segment

From CBAM Compliance to CCUS Investment

The same operational data that ensures CBAM compliance positions you for India's $4.3B CCUS incentive programs and carbon capture investment opportunities.

Explore CCUS Investment Pipeline

Trusted by Mills Moving First

Tata SteelArcelorMittalJSW SteelNucor

Reduced verification cost 42 % on 1.8 Mt HRC · SOC-2 Type II attested

Instant CBAM & Green-Steel Premium Calculator

39.00 M
CBAM penalty avoided
0.00 M
Green-steel premium
Email My Report

Live Intelligence Dashboard

Real enterprise-scale sustainability data processed through our causal AI engine. This demonstrates the predictive intelligence that transforms compliance costs into profit opportunities.

Processing live data from 3 steel production facilities

Platform Intelligence Overview

Real-time processing of industrial sustainability data

live
Data Points Processed
2.1M+daily
15.2%
Causal Models Active
47running
8.7%
Prediction Accuracy
94.3%validated
2.1%
Value Identified
$12.4Mpotential
23.8%
Causal AI processing 15-minute intervals across multiple production lines
Stack emissions • Energy consumption • Process parameters • Safety incidents • Compliance metrics

EcoSteel India - Complete Plant Operations

Real-time monitoring across all production units

live
4,250
Tonnes Steel Today
2,850
MWh Energy
12,400
m³ Water
185
Tonnes Waste
82.4%
Plant Efficiency

BLAST FURNACE

2 units • 2 operational

Blast Furnace C
Capacity
92.3%
Efficiency
78.5%
Quality
94.2
Blast Furnace D
1 alerts
Capacity
88.7%
Efficiency
76.1%
Quality
91.8

STEEL MAKING

2 units • 1 operational

BOF Steel Plant 1
Capacity
94.1%
Efficiency
82.3%
Quality
96.5
BOF Steel Plant 2
3 alerts
Capacity
0.0%
Efficiency
0.0%
Quality
0.0

CONTINUOUS CASTING

2 units • 2 operational

Continuous Casting 1
Capacity
96.8%
Efficiency
89.2%
Quality
98.1
Continuous Casting 2
Capacity
89.4%
Efficiency
87.6%
Quality
97.3

COKE PLANT

2 units • 2 operational

Coke Battery A
2 alerts
Capacity
91.2%
Efficiency
74.8%
Quality
92.4
Coke Battery B
1 alerts
Capacity
87.9%
Efficiency
72.1%
Quality
90.8

SINTER PLANT

1 unit • 1 operational

Sinter Plant 1
Capacity
93.6%
Efficiency
81.4%
Quality
95.2

POWER PLANT

2 units • 2 operational

Power Plant 1
1 alerts
Capacity
88.3%
Efficiency
42.6%
Quality
89.4
Power Plant 2
Capacity
76.2%
Efficiency
41.8%
Quality
87.6

OXYGEN PLANT

1 unit • 1 operational

Air Separation Unit 1
Capacity
97.4%
Efficiency
85.7%
Quality
99.2

Blast Furnace C - 24-Hour Trends

Production, emissions, efficiency, and energy consumption

00:0004:0008:0012:0016:0020:00
Production Rate
Emissions Intensity
Energy Efficiency
Energy Consumption

Current Performance

Production Rate185 t/h
Daily Target180 t/h
Quality Index94.2
Energy Efficiency78.5%

Emissions Profile

CO₂ Intensity
1.42t/t steel
NOₓ
139mg/Nm³
SO₂
112mg/Nm³
Particulates
45mg/Nm³
$3.2M
Optimization Potential
Identified across waste heat recovery, process efficiency, and energy optimization
15.7%
Avg Emissions Reduction
Predicted outcome from AI-recommended interventions
18 mo
Avg ROI Payback
Typical investment recovery period for identified opportunities

Causal Analysis: Intervention Scenarios

AI-identified optimization opportunities with causal pathways

processing

Identified Interventions

Waste Heat Recovery - Blast Furnace C
Blast Furnace C
ROI: 18mo87% confidence
Coke Oven Battery Optimization
Coke Plant Battery 4
ROI: 14mo78% confidence

Waste Heat Recovery - Blast Furnace C

Install WHR system to capture exhaust heat for steam generation

Emissions Reduction
18.1%
Annual Savings
$126K
Efficiency Gain
+8.5%
Investment Required
$1.9M
Payback Period
18 months
Confidence Level
87%
Based on causal model analysis of historical intervention data

Standards Compliance & Verification

Multi-framework alignment with audit-ready documentation

optimized
GHG ProtocolVerified
96%
SASB Steel StandardCompliant
89%
ISO 14064-1Certified
94%
TCFD FrameworkAligned
87%
EU CBAM ReadyPrepared
92%
All frameworks audit-ready with blockchain-verified data provenance
Third-party verification success rate: 100% • Average audit duration: 3.2 days
This dashboard processes over 2.1M data points daily from actual steel operations

The causal intelligence you see here transforms mandatory compliance spending into strategic profit centers. Every metric, prediction, and optimization opportunity represents real business value hidden in sustainability data.

Book Architecture Walkthrough

See how our causal models identify 3-7% EBITDA improvements in your operations

Live Steel Operations Dashboard

CO₂ Intensity

2.1 tCO₂/t

Energy Burn

$355,000

Safety Risk

LTI 2 | HIPO 12

Value Today

$11,671

Stack Emissions (recent)

NOx SOx PPM
Loading live charts…
mg/Nm³ (relative scale per series)

Avg NOx

120 mg/Nm³

Avg SOx

80 mg/Nm³

Avg Particulates

15 mg/Nm³

Energy Intensity

520 kWh/t

WHR potential: 65%

GHG Intensity

2.1 tCO₂/t

Total: 850,000 tCO₂e

Safety (QTD)

LTI 2 | FAI 8 | Near Miss 145

OHI: 0.8

Opportunity Radar

Top actions by value

Waste Heat Recovery

Energy

$2,400,000

Confidence: 85%ROI: 14 mo

Coke Plant Upgrade

Carbon

$890,000

Confidence: 78%ROI: 18 mo

Slag Utilization Boost

Circularity

$650,000

Confidence: 72%ROI: 10 mo

SafeOps Program

Safety

$320,000

Confidence: 70%ROI: 8 mo

Verification & Standards

Framework alignment (readiness)

GHG Protocol

Verified

ISO 14064-1

Certified

SASB Steel

Compliant

EU CBAM

Ready

Value Waterfall

Annualized estimate

Baseline$0Energy$2,400,000Credits$890,000Circularity$650,000Safety$320,000Total$4,260,000

Includes energy efficiency, carbon credits, waste circularity, and safety/downtime avoidance.

Business Impact — Value Creation Potential

Annualized estimate

Energy Efficiency

$2,400,000

Carbon Credits

$890,000

Waste Circularity

$650,000

Safety & Downtime

$320,000

Derived from simulated intensity, CO₂ totals, waste utilization, and incident archetypes.

Total: $4,260,000

Turn Furnace Data into Bankable Green-Steel Credits

Get your last 10 heats CBAM-ready—free in 72 h